dart-ci

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DART CI: GitHub Actions, cache debugging, and platform-specific failures

dartsim By dartsim schedule Updated 6/1/2026

name: dart-ci description: "DART CI: GitHub Actions, cache debugging, and platform-specific failures"

DART CI/CD Troubleshooting

Load this skill when debugging CI failures or working with GitHub Actions.

Quick Commands

# Monitor PR checks
gh pr checks <PR_NUMBER>
gh pr checks <PR_NUMBER> --watch --interval 30 --fail-fast

# View run details
gh run list --branch <BRANCH> -e pull_request -L 20
gh run watch <RUN_ID> --interval 30
gh run view <RUN_ID> --json status,conclusion,url

# Debug failures
gh run view <RUN_ID> --job <JOB_ID> --log-failed
gh run view <RUN_ID> --json jobs --jq '.jobs[] | {name, databaseId}'

# Rerun failed jobs only after explicit maintainer/user approval
gh run rerun <RUN_ID> --failed
gh run rerun <RUN_ID> --job <DATABASE_ID>

Full Documentation

For complete CI/CD guide: docs/onboarding/ci-cd.md

Common Failure Modes

Failure Type Solution
Formatting fails pixi run lint; push only after approval
Codecov patch fails Add tests for uncovered lines
FreeBSD RTTI fails Use type enums + static_cast instead of dynamic_cast
macOS ARM64 SEGFAULT Replace alloca()/VLAs with std::vector<T>
RTD build fails Use defensive .get(key, default) patterns
gz-physics fails Reproduce with pixi run -e gazebo test-gz

Workflow Architecture

Workflow Purpose Platforms
ci_lint.yml Formatting Ubuntu
ci_ubuntu.yml Build + test + coverage Ubuntu
ci_macos.yml Build + test macOS
ci_windows.yml Build + test Windows
ci_freebsd.yml Build + test (VM) FreeBSD
ci_gz_physics.yml Gazebo integration Ubuntu
ci_cuda.yml CUDA compile + smoke Ubuntu/GPU

CUDA Runner Policy

The project has a trusted ubuntu-latest-gpu runner for same-repository CUDA runtime validation, but it must never run untrusted fork-PR code. Consequences:

  • Same-repository PRs, protected branch pushes, and manual dispatches use the GPU runner and run pixi run --locked -e cuda test-cuda.
  • Fork PRs use a GitHub-hosted fallback and compile CUDA targets without running GPU-only steps.
  • Local CUDA validation is pixi run -e cuda test-all on Linux hosts with a visible NVIDIA CUDA runtime; local Pixi config auto-detects visible GPU compute capabilities for DART_CUDA_ARCHITECTURES.
  • pixi run check-phase5-cuda-workflow enforces the trusted-event GPU guard and fork-PR hosted fallback in ci_cuda.yml.

Fast Iteration Loop

  1. Identify failing step from job logs
  2. Reproduce locally with same build toggles
  3. Fix the smallest failing test
  4. Push only after explicit maintainer/user approval, then monitor: gh run watch <RUN_ID>

Caching

  • sccache/ccache reduces build time 50-70%
  • Check cache hit rates in workflow logs
  • Force cache bust by changing cache key if needed

Expected CI Times

Platform Cached Uncached
Ubuntu 20-30 min 45-60 min
macOS 15-25 min 30-45 min
Windows 15-20 min 25-35 min
Install via CLI
npx skills add https://github.com/dartsim/dart --skill dart-ci
Repository Details
star Stars 1,109
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navigation Branch main
article Path SKILL.md
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