cell-free-expression

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Guidance for cell-free protein synthesis (CFPS) optimization. Use when: (1) Planning CFPS experiments, (2) Troubleshooting low yield or aggregation, (3) Optimizing DNA template design for CFPS, (4) Expressing difficult proteins (disulfide-rich, toxic, membrane).

BioTender-max By BioTender-max schedule Updated 3/4/2026

name: cell-free-expression description: > Guidance for cell-free protein synthesis (CFPS) optimization. Use when: (1) Planning CFPS experiments, (2) Troubleshooting low yield or aggregation, (3) Optimizing DNA template design for CFPS, (4) Expressing difficult proteins (disulfide-rich, toxic, membrane). license: MIT category: experimental tags: [expression, cfps, validation] source: https://github.com/adaptyvbio/protein-design-skills

Cell-Free Protein Synthesis (CFPS)

System Selection Guide

System Best For Yield Disulfides Cost
E. coli extract Rapid prototyping 100-400 μg/mL Poor Low
E. coli PURE Defined, unnatural AAs 50-150 μg/mL Controllable High
Wheat germ Eukaryotic proteins 100-500 μg/mL Moderate Medium
Rabbit reticulocyte Mammalian proteins 10-50 μg/mL Poor High
HeLa/CHO Native mammalian 10-50 μg/mL Good Very High

Troubleshooting Matrix

Problem Design Fix Reagent Fix
No expression Codon optimize first 30 codons Use BL21-CodonPlus extract
Low yield Optimize 5' UTR (ΔG > -5 kcal/mol) Increase Mg²⁺ (10-18 mM)
Aggregation Add solubility tags (MBP, SUMO) Add 0.1% Tween-20, chaperones
Inactive protein Slow translation (use rare codons!) Add GroEL/ES, DnaK/J
Truncation Remove AGG/AGA/CUA clusters Supplement rare tRNAs

Codon Optimization Rules

Codons to avoid in E. coli CFPS

Codon AA Issue
AGG Arg Very rare, stalling
AGA Arg Very rare, stalling
CUA Leu Low abundance

Design Rules

  1. First 30 codons: Use only high-frequency codons
  2. Rare codon content: Keep <5% of coding sequence
  3. GC content: Target 40-60%
  4. No >6 consecutive G or C residues
  5. Strategic slow codons: Place at domain boundaries for folding!

Expression Prediction

Feature Good Marginal Bad
Rare codon content <3% 3-8% >10%
First 30 codons rare 0 1-2 >2
GC content 45-55% 35-45% <30% or >70%
5' UTR ΔG > -3 kcal/mol -3 to -8 < -10 kcal/mol
Cysteine count Even Mixed Odd

Solubility Tags

Tag Size Enhancement Notes
MBP 40 kDa Excellent Best overall
SUMO 11 kDa Very Good Native N-terminus after cleavage
NusA 55 kDa Excellent Large size
Trx 12 kDa Good For disulfide proteins

Temperature Optimization

Temperature Use Case
37°C Fast expression, stable proteins
30°C Balanced (default)
25°C Disulfide proteins, complex folds
18-20°C Aggregation-prone proteins

Disulfide Bond Formation (E. coli extract)

1. Deplete DTT (dialysis or IAM 5 mM)
2. Add 4 mM GSSG + 1 mM GSH (4:1 ratio)
3. Add 10 μM PDI
4. Optional: Add 5 μM DsbC
5. Express at 25°C for 4-6 hours

References

Install via CLI
npx skills add https://github.com/BioTender-max/ProteinClaw --skill cell-free-expression
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